Hi Everyone,

As I'm sure you all know we had an alarm from our water system on Tuesday 8/7.  At this time I believe that everything is restored to normal, but I will monitor it fairly closely for a while.  I want to thank everyone for being careful about their water usage while we were trying to get things fixed, with a special thanks to Doug who helped out while we were force to manually control well pump.  He saved me many trips back & forth on Shire Rd.

The short version of events is that the well guys, B&W Pump, wound up having to replace the well pump.  As it turns out they replaced our 3/4 HP pump with a 1 HP version.  This caused it to overload the well pump circuit.  They were able to work around it leaving the well pump manually controlled by the circuit breaker in the power panel.  So there were a number of days where Doug & I would turn the well pump on and off trying to build up the level in the tank.  Eventually I was able to get an electrician, Mark Hammond, to come out and tweak the well pump switch.  That put us back on an operational footing.  The bad news is that the new well pump (with installation) cost just about $2,600.  I haven't seen the electrician bill yet but expect it be no more than than couple hundred dollars.

I learned some stuff along the way so I thought I'd write some stuff down so it isn't just my little secret...

Water Tank

Our water storage tank is 14.5 feet square on the outside.  For calculation purposes I guessed that the interior dimensions are 13.5 feet square allowing for 6" thick walls.  So the horizontal cross section of the tank is about 182 square feet.

The tank contains 6 probes at the following distances from the top:

Distance from top

Usable Gallons

Level Description

29”

8,315

Well pump off

48”

6,151

Well pump on

65”

4,215

Alarm

92”

1,139

Booster Pumps Enable

98”

456

Booster Pumps Disable

102”

0

Ground


So this means that the maximum usable capacity of our water tank is about 8,300 gallons.  Once the level in the tank falls to about 6,000 gallons the well pump will turn on and fill it back up.  If the level in the tank ever gets to 4,000 gallons, the alarm will sound.  The bottom 3 probes will prevent the booster pumps (that pump water out to our houses) from running dry if the tank ever gets down to the last few hundred gallons.

Our average water usage has been about 1,000 gallons per day.  So that means we have about 3 or 4 days of water in the tank when the alarm sounds.

Pumps

Our system has 3 pumps.  The well pump is 70 feet down in the well.  It's job is bring water up to go either into the storage tank or out to the community.  The other two pumps are booster pumps that push water out to the community.  Several years back we had trouble with our booster pumps losing prime causing a loss of pressure int he community.  It turned out that the problem was that the well pump would pull water from the aquifer so fast that it would bring down the aquifer level.  Once the water level got down to the well pump, the pump would start supplying a mixture of air & water.  The air would get into the booster pumps and cause them to lose prime, cutting the supply to the community.  The solution was to add a ball valve near the well head to limit how fast the well pump would take water from the well.  This avoided the problem of air in the lines.

In the process of replacing the well pump, we've had to recalibrate the ball valve to avoid getting air in the line.  At the present time the valve is set to allow the well pump to produce about 2.7 gallons per minute.  So to produce the 1,000 gallons we need each day the pump will run about 6 hours a day.  Bear in mind that this is an average usage.  Normally the pump would turn on when there are 6,000 gallons in the tank and would run about 12 1/2 hours to fill the tank back to the 8,000 gallon level.  But it would only do this every other day.

--
--Bob